LIGHT METAL HIGH PRESSURE DIE CASTING

EXTENSIVE DIE CASTING EXPERIENCE

Delivering complex and cosmetic castings for a large array of part sizes and weights.

PACE INDUSTRIES

HIGH PRESSURE ALUMINUM, MAGNESIUM & ZINC DIE CASTING

With more than 50 years of experience in die casting, at Pace Industries, we manufacture high volume, innovative and lightweight die casting solutions to serve every industry and application.

Our die casting capabilities are vast with over 250 die casting machines ranging from 60 to 3,000 tons, giving us the ability to provide a large range of light metal casting sizes and weights.

Proprietary shot control monitoring systems on 100% of all shots on critical characteristics and process parameters support high quality standards by automatically rejecting out-of-tolerance shots, minimizing variation and optimizing throughput​.

STATE OF THE ART EQUIPMENT

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Trim Press

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Holding Furnace

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Lubrication System

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Handling Robot

CORE SEGMENTS OF HIGH PRESSURE DIE CASTING

HIGH VOLUME

Our die casting capabilities are vast with over 250 die casting machines ranging from 60 to 3,000 tons, giving us the ability to not only provide a large range of light metal casting sizes and weights, but also to support the high-volume demand from our customers.

COMPLEX CASTINGS

At Pace Industries we offer unique solutions for complex castings across three primary materials; aluminum, magnesium and zinc, utilizing uncommon technology and expertise. From thin wall castings, to cast-in tubes, loose piece castings to castings with steel inserts Pace has an innovative solution for your casting needs.

COSMETIC CASTINGS

Our technical expertise, meticulous approach to tool & die maintenance and leading casting capabilities produce high quality premium finished parts in a mass production environment.

The quality of the surface finish allows for smooth application of our portfolio of coating and finishing capabilities.

COMPLEX CASTING

THIN WALL CASTINGS

The most important benefit of thin-walled aluminum die casting is creating lighter weight and cost-effective parts with superior strength to weight ratio.​

Thanks to many years of expertise in thin-walled castings and by using our proprietary software for process control and state of the art simulation technology, thin-walled castings of less than 2mm are possible in aluminum die casting.

Our expertise in thin wall castings was developed for pressure tight applications requiring higher strength and surface integrity at a fraction of the weight

COMPLEX CASTING

CAST-IN TUBES, LOOSE PIECE, STEEL INSERTS

When straight core pulls are not feasible and can’t be used to define internal passages, such as lubrication or cooling channels, we provide cast-in tube solutions with great freedom of design and the possibility to cast in mass production highly complex design geometries including complicated undercuts and internal passages.​

Inserts can be cast into the part. Hollow tubes, threaded inserts to fill out bosses, engine bore liners, loose piece and cast-in tubes.​

Compared to the conventional die casting methods it has multiple advantages.​ Machining process elimination​ high pressure channel without leakages, (porosity issues)​ Convert Sand cast process into HPDC​

HIGH VOLUME CASTING

SUPPORT THE HIGH-VOLUME DEMAND FROM OUR CUSTOMERS

As an aluminum die casting company, Pace’s capabilities in die casting aluminum are unmatched. Considering our footprint, the industries we supply, our years of die casting experience and our manufacturing capabilities, you will find that Pace offers advantages beyond any other aluminum die casting company.

Our die casting capabilities are vast with over 250 die casting machines ranging from 60 to 3,000 tons, giving us the ability to not only provide a large range of light metal casting sizes and weights, but also to support the high-volume demand from our customers.

At Pace Industries we are equipped with state-of-the-art die cast machines integrated in fully automated casting cells and tailored to increase productivity and efficiency.

With the assistance of state-of-the-art metal software simulation, Our Engineering experts will design robust tooling and processes for maximum die life and cycle time optimization to reduce program lifecycle costs.

The Pace Technical Team has the skill and  expertise to design the best tooling concept and perform a cost evaluation to determine the most cost-effective solution for your application.

MATERIALS

The materials cast include a variety of aluminum, magnesium and zinc alloys to suit every application and mechanical properties.

ALUMINUM

Pace has aluminum die casting machines ranging from 400 to 3,000 tons, giving us the ability to provide a large range of aluminum casting sizes and weights to serve nearly any industry and application. Aluminum die cast parts are lightweight, corrosion resistant and have a wide range of surface finishing options.

MAGNESIUM

Pace has extensive magnesium die casting knowledge and expertise, partnering with customers on the distinctive benefits of magnesium die casting to suit their needs. Magnesium offers a perfect combination of light weight, rigidity and resistance to wear for diverse die cast part applications.

ZINC

Pace offers a variety of zinc die casting approaches that range from the ability to produce small, miniature zinc die castings to larger, conventional castings. Zinc provides unique advantages in many die casting applications that include a combination of strength, ductility, impact strength, finishing characteristics and tooling that has high resistance to catastrophic failure.

MAGNESIUM DIE CASTING

The perfect combination of light weight, rigidity and resistance to wear for diverse die cast part applications.

ZINC DIE CASTING

Offers a unique advantage in many applications such as combination of strength, ductility, impact strength, finishing characteristics and more.

GET A QUOTE

Tell us about your upcoming project and our team will be in touch with you soon.